Timber-Free Fibreglass Composite Construction
At Freebirds Caravans, we're moving to timber-free fibreglass foam sandwich panel construction to deliver stronger, lighter, quieter, better insulated, and more durable caravans built for Australian conditions giving you greater confidence on every adventure. This advanced technology replaces traditional timber-framed walls with high-performance composite panels, providing improved strength, insulation, and long-term reliability.
What is a Fibreglass Foam Sandwich Panel?
A composite sandwich panel is made up of:
✔ High-strength fibreglass (GRP) outer skins for exceptional durability and impact resistance.
✔ High-density closed-cell XPS foam core for superior insulation and lightweight performance.
✔ Structural adhesive bonding to create a strong, rigid, and long-lasting composite panel.
Key Benefits
✔ 100% Timber-Free – No timber to rot, warp, or deteriorate over time.
✔ Excellent Moisture Resistance – Helps minimise the risk of water-related damage and structural deterioration.
✔ Lightweight Construction – Reduces overall caravan weight for improved towing and fuel efficiency.
✔ Superior Thermal Insulation – Helps keep the interior cooler in summer and warmer in winter.
✔ Quieter Travelling Experience – The insulated foam core helps reduce outside and road noise.
✔ Strong & Durable Construction – Designed to withstand Australia's demanding touring conditions while maintaining long-term performance.
✔ Modern Composite Technology – Provides a sleek, premium finish with minimal maintenance.
To provide added peace of mind, Freebirds Fibreglass Composite Caravans are backed by a 2-Year Structural Warranty, reflecting our confidence in the quality of our composite construction.


