Timber-Free Fibreglass Composite Construction

At Freebirds Caravans, we're moving to timber-free fibreglass foam sandwich panel construction to deliver stronger, lighter, quieter, better insulated, and more durable caravans built for Australian conditions giving you greater confidence on every adventure. This advanced technology replaces traditional timber-framed walls with high-performance composite panels, providing improved strength, insulation, and long-term reliability.

What is a Fibreglass Foam Sandwich Panel?

  • A composite sandwich panel is made up of:
  • Fibreglass (GRP) outer skins for superior strength and impact resistance.
  • High-density closed-cell foam core for lightweight construction and insulation.
  • Structural adhesive bonding for maximum rigidity and durability.

  • Key Benefits
  • 100% Timber-Free – No timber to rot or deteriorate.
  • Water Resistant – Minimises the risk of water damage and structural issues.
  • Lightweight – Easier towing and improved fuel efficiency.
  • High Strength – Excellent structural integrity with a superior strength-to-weight ratio.
  • Superior Insulation – Keeps the caravan cooler in summer and warmer in winter.
  • Noise Reduction – Foam core helps reduce road and outside noise.
  • Long-Lasting – Built to withstand harsh Australian conditions.